Our Manufacturing Process
From raw granules to finished industrial products — a single streamlined production line ensuring top quality at every stage.
Common Production Line
All Products
Raw Material Selection
High-density polyethylene (HDPE) and polypropylene (PP) granules are sourced from certified suppliers. Each batch is tested for Melt Flow Index (MFI), density, and purity before production begins.
Extrusion
Granules are fed into high-capacity extruders where they are melted at 200-250°C. For bags and tarpaulins, the melt is drawn through a flat die to form thin tapes. For baby cones, the melt is injection-molded.
Winding
Extruded tapes are quenched in a water bath, stretched for orientation, then wound onto individual bobbins at high speed. Proper tension control ensures uniform tape quality for the next stage.
Weaving
Bobbins are loaded onto circular or flat looms. Tapes are interwoven in a plain weave pattern to create tubular or flat fabric. The GSM (grams per square meter) is controlled by adjusting tape width and loom settings.
Lamination
For moisture-resistant properties, woven fabric is coated with a thin LDPE or PP layer through extrusion lamination — creating a waterproof barrier.
Printing
Custom branding and regulatory markings are applied using flexographic printing machines. Up to 6-color printing with solvent or water-based inks.
Cutting & Stitching
Fabric is cut to dimensions and stitched on industrial sewing machines with heavy-duty HDPE threads for secure closure.
Quality Control & Testing
Every batch undergoes rigorous testing — tensile strength, tear resistance, drop test, seam strength, dimensional accuracy, and surface quality. Only products meeting BIS/ISO standards are cleared.
Packaging & Dispatch
Finished products are baled, strapped, and loaded for delivery. Our logistics network ensures timely dispatch across India and to export destinations worldwide.
Our Quality Commitment
Every product crosses multiple quality checkpoints — from raw material testing to final dispatch inspection. We are ISO 9001:2015 certified and adhere to BIS standards, ensuring our products consistently meet the demanding requirements of industrial and agricultural applications.